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The Biscuit Doctor
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Module 1
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- Classification of biscuits
- Overview of biscuit manufacturing
- Cream crackers
- Flour manufacture & types, vital wheat gluten
- Flour Function & testing
- Sheeting & cutting
- Laminators and Laminating
- Semisweet biscuits and Garibaldi
- Mixing and Mixers
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Module 2
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- Baking processes and principles
- Matzo, Soda crackers, savoury cracker & Puff biscuits
- Sugar and Syrups
- Principles of Process & Quality control
- Baking ovens & baking bands & RF baking
- Biscuit handling and cooling & Oil spraying
- Packaging principles & Packaging materials
- Dairy Products, milk, butter, cheese, eggs, whey & Other cereals & starches
- "Checking" & Moisture testing
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Module 3
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- Fats, types and chemistry & Processing of fats
- Biscuit Shelf life considerations
- Wafers
- Short dough biscuits
- Rotary moulding
- Function of sugars and fats and common problems
- Chocolate and cocoa
- Chocolate handling and usage
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Module 4
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- Leavening and acidification, Miscellaneous Ingredients, non nutritive additives
- Biscuit Spread and Shrinkage
- Hygiene and Product Safety
- Ingredient handling and metering
- Creams and cream sandwiching
- Jams, Jellies and Water Activity
- Extruded and Deposited types
- Monitoring Manufacturing efficiency & Waste management & recycling
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